SciTransfer
CRUSADE · Project

Low-Cost Industrial Recovery of Critical Metals from End-of-Life Vehicles

environmentPilotedTRL 7

Imagine a high-tech urban mine that takes old car parts like batteries and catalysts and pulls out the precious metals inside. Instead of using harsh, polluting methods, it uses a specialized microwave-heating process to dissolve and separate these materials. It's like a smart sorting center that ensures no valuable metal is wasted and the process doesn't harm the planet.

By the numbers
500
tonnes/year of spent automotive components treated
40
tonnes/year of critical raw materials recovered
15-80%
reduction in CO2 emissions
15%
lower material price compared to market
15%
reduction in processing time
30%
average gross profit margin
The business problem

What needed solving

The EU lacks cost-effective, low-carbon ways to recover critical metals from old cars, leading to high import dependency and environmental waste.

The solution

What was built

A TRL 7 pilot plant for hydrometallurgical recycling and a blockchain-based material tracing system.

Audience

Who needs this

Automotive dismantlersBattery manufacturersCritical metal refineriesCircular economy logistics providers
Business applications

Who can put this to work

Automotive Recycling
mid-size
Target: ELV (End-of-Life Vehicle) Processor

If you are a vehicle dismantler dealing with high waste costs and low recovery rates — this project developed a pilot-scale facility that treats 500 tonnes/year of spent components. It recovers 40 tonnes/year of high-grade metals like Cobalt and Lithium, turning waste into a revenue stream.

Battery Manufacturing
enterprise
Target: EV Battery Producer

If you are a battery manufacturer dealing with expensive raw material imports — this project developed a recovery system that provides market-grade materials at 15% lower costs than current market prices. This reduces dependency on primary imports while meeting EU sustainability standards.

Electronics Manufacturing
any
Target: PCB and Component Manufacturer

If you are a circuit board producer dealing with volatile metal prices — this project developed an automated hydrometallurgical process that recovers Copper and Platinum group metals. The system uses AI and robotics to reduce processing time by 15%.

Frequently asked

Quick answers

How does the cost of these recycled materials compare to the market?

The materials are commercialized at a price 15% lower than current market standards due to automated and cost-efficient processing.

What is the industrial scale of the operation?

The project demonstrates a pilot-scale facility capable of treating 500 tonnes per year of spent automotive components.

Is there a licensing or IP model for the technology?

Based on available project data, the project focuses on upscaling to TRL 7 and establishing a pan-European collection network, but specific licensing terms are not detailed.

How does this impact carbon emissions for a company?

The microwave-assisted leaching methodology enables a reduction in CO2 emissions between 15% and 80% compared to commercial processing.

How is the material origin verified for regulatory compliance?

The system incorporates blockchain-based material tracing and smart contracts to log process events with immutable metadata.

Consortium

Who built it

The consortium is heavily industry-driven, with 15 industrial partners (71% of the group) and 6 SMEs. This high ratio of commercial entities across 8 countries suggests the project is designed for immediate market application rather than academic study, focusing on a pan-European collection network and industrial-scale deployment.

How to reach the team

Contact Monolithos Katalites ke Anakiklosi Etaireia Periorismenes Evthinis in Greece

Next steps

Talk to the team behind this work.

Contact us to connect with the CRUSADE consortium for pilot integration.

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