SciTransfer
COUNTLESS · Project

Industrial Scale Production of Bio-Based Chemicals from Lignin Waste

manufacturingPilotedTRL 7

Imagine lignin as a tough, natural glue that holds plants together, but it's usually too messy to use for anything useful. This project has found a way to break that glue down into clean, useful building blocks using a continuous chemical process. It's like turning a pile of scrap wood into high-quality Lego bricks that can be used to make plastics and glues.

By the numbers
1-2%
Current annual lignin production used in chemical conversion
50%
Reduction in GHG emissions through pilot infrastructure
85%
Renewable supply usage in pilot infrastructure
100 kg
Amount of AAF lignin delivered for processing
1 ton
Amount of LIGNOVA Crude lignin delivered for processing
The business problem

What needed solving

Only 1-2% of annual lignin production is used for chemicals because its complex nature makes it hard to process. This forces industries to rely on expensive, fossil-based aromatic compounds.

The solution

What was built

A continuous catalytic hydrogenolysis pilot plant (TRL 6-7) and a dissolution unit to convert isolated lignins into platform chemicals.

Audience

Who needs this

Polyurethane manufacturersBio-based adhesive producersSpecialty chemical companiesLignin feedstock suppliers
Business applications

Who can put this to work

Polyurethanes
enterprise
Target: Polyurethane foam and coating manufacturer

If you are a manufacturer dealing with high fossil-fuel dependence for aromatic compounds — this project developed a continuous catalytic process that provides bio-based platform chemicals. This allows you to substitute fossil-based compounds with sustainable alternatives.

Adhesives
mid-size
Target: Industrial glue and adhesive producer

If you are a producer dealing with strict sustainability regulations — this project developed a way to use isolated lignins as starting materials. This enables the production of bio-based adhesives that reduce the overall carbon footprint of your product line.

Specialty Chemicals
SME
Target: Chemical additive supplier

If you are a supplier dealing with the high cost of specialty aromatic building blocks — this project developed a cost-effective production method at an industrially relevant scale. This helps you increase margins by using abundant natural resources instead of expensive petroleum derivatives.

Frequently asked

Quick answers

How will the project generate revenue?

Revenue streams will result from licensing agreements and an increase in turnover and margin for the suppliers and application partners.

Is this process ready for industrial scale?

Yes, the project is demonstrating a catalytic hydrogenolysis process operated in continuous mode at an industrially relevant scale using pilot units at TRL 6-7.

How is the intellectual property handled?

Based on available project data, the business model anticipates revenue through licensing agreements for the developed technology.

What is the expected financial return?

The project anticipates a positive Net Present Value (NPV) and Internal Rate of Return (IRR) over 15 years of operation.

What is the environmental impact of the production process?

The project aims for a reduction in GHG emissions of over 50% through pilot infrastructure improvements, with 85% using a fully renewable supply.

Consortium

Who built it

The consortium is heavily weighted toward commercialization, with an industry ratio of 62% comprising 8 industrial partners, including 4 SMEs. This structure, combining 1 university and 3 research centers across 10 countries, ensures that the technology is developed with direct input from the end-users who will eventually license the process or purchase the bio-based chemicals.

How to reach the team

Contact VLAAMSE INSTELLING VOOR TECHNOLOGISCH ONDERZOEK N.V. (VITO) in Belgium

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for lignin-based platform chemicals.

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