SciTransfer
CORNERSTONE · Project

Industrial Water Recovery System for Recycling Water, Energy, and Valuable Materials

environmentTestedTRL 6

Imagine your factory's wastewater as a goldmine instead of a waste product. This project builds a smart filtering system that catches valuable chemicals and energy before the water leaves the building. It uses a digital twin—like a virtual mirror of the plant—to make sure everything runs perfectly and wastes nothing.

By the numbers
16
consortium partners
3
industrial demonstration sites
8
countries involved
The business problem

What needed solving

Industrial plants waste massive amounts of water and lose valuable chemicals and energy in their wastewater streams. Current treatment plants are designed for disposal rather than resource recovery.

The solution

What was built

A system of water treatment modules and digital twin monitoring tools. These are integrated into industrial plants to recover freshwater, energy, and solutes.

Audience

Who needs this

Steel mill operatorsPulp and paper manufacturersChemical plant managersIndustrial water utility providers
Business applications

Who can put this to work

Steel Manufacturing
enterprise
Target: Steel mill operator

If you are a steel mill operator dealing with high freshwater consumption and wastewater waste — this project developed integrated recovery modules that recycle water and recover solutes. This reduces your environmental footprint and lowers the need for fresh water intake.

Pulp and Paper
enterprise
Target: Paper mill manager

If you are a paper mill manager dealing with inefficient water use — this project developed smart monitoring tools and treatment modules that recover energy and water. This helps transform your process into a circular system.

Chemical Industry
enterprise
Target: Chemical plant owner

If you are a chemical plant owner dealing with expensive waste disposal of process streams — this project developed a system to recover valuable solutes and water. This turns a waste cost into a resource recovery stream.

Frequently asked

Quick answers

What is the cost or price of implementing this system?

Based on available project data, specific pricing or implementation costs are not provided; however, the project aims to quantify economic sustainability dimensions.

Can this be deployed at an industrial scale?

Yes, the project is designed to validate configurations at three demonstration sites in the steel, pulp and paper, and chemical industries to reach TRL6.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not mentioned, but the project focuses on knowledge transfer to launch further demonstration sites.

How does this integrate with existing plants?

The system is designed to be integrated into existing industrial wastewater treatment systems using a combination of physical modules and digital monitoring tools.

What is the timeline for deployment?

The project runs from 2024-01-01 to 2027-12-31, with the goal of reaching TRL6 by the end of the period.

Consortium

Who built it

The consortium is highly industry-oriented, with 8 industrial partners representing 50% of the 16 total members. This strong balance between 3 universities, 5 research organizations, and 8 companies suggests a high probability of commercial application, as the technology is being developed directly with end-users from the steel, chemical, and paper sectors.

How to reach the team

Contact Aalborg Universitet (DK) regarding the CORNERSTONE project

Next steps

Talk to the team behind this work.

Contact us to connect with the CORNERSTONE consortium for pilot opportunities.

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