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CoCoMag · Project

Sustainable Rare-Earth Free Magnets for Electric Vehicles and Green Cooling Systems

energyPrototypeTRL 3

Imagine making powerful magnets without using the expensive and hard-to-find metals that usually come from a few specific countries. Instead of the old way of mixing metals, this project uses a high-tech 'recipe' that mixes many elements together to get the best performance. It's like moving from a simple cake recipe to a professional culinary blend to make magnets that are tougher and more efficient.

By the numbers
8
consortium partners
38%
industry ratio
The business problem

What needed solving

Green energy transitions are stalled by a heavy reliance on critical metals like cobalt and rare-earths, which are subject to supply chain risks and high costs.

The solution

What was built

A design methodology for magnets using compositionally complex alloys (CCAs) based on hexagonal Fe2P- and MM'X-type compounds, validated via machine learning.

Audience

Who needs this

EV motor manufacturersIndustrial cooling system designersWind turbine OEMsSpecialty alloy producers
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Drivetrain Manufacturer

If you are an EV drivetrain manufacturer dealing with the volatile pricing and scarcity of rare-earth elements—this project developed a new design for magnets using compositionally complex alloys that eliminates or minimizes critical metals. This ensures a more stable supply chain for e-mobility motors.

HVAC & Cooling
mid-size
Target: Industrial Refrigeration Company

If you are an industrial refrigeration company dealing with inefficient gas-compression cooling and high-GWP refrigerants—this project developed magnetocaloric materials that enable magnetic refrigeration. This provides a more efficient, green alternative to traditional cooling methods.

Renewable Energy
enterprise
Target: Wind Turbine Generator Producer

If you are a wind turbine generator producer dealing with the high material intensity of cobalt and rare-earths—this project developed magnets based on hexagonal Fe2P- and MM'X-type compounds. This reduces dependence on critical raw materials while maintaining the necessary mechanical and thermal stability.

Frequently asked

Quick answers

How does this affect the cost of magnet production?

Based on available project data, the project aims to eliminate or minimize the use of expensive critical metals like rare-earths and cobalt, which typically drive up material costs.

Is this technology ready for industrial scale?

Based on available project data, the project is currently in the design and validation phase using machine learning and experimental cycles, meaning it is not yet at full industrial scale.

Who owns the IP and how is licensing handled?

Based on available project data, the project is coordinated by TU Darmstadt with a consortium of 8 partners; specific licensing terms are not provided in the summary.

What is the timeline for implementation?

The project period runs from 2023-06-01 to 2026-05-31, suggesting that results will be finalized by mid-2026.

How easy is it to integrate these magnets into existing motors?

The project specifically addresses secondary engineering properties like mechanical and chemical stability to ensure the materials can meet the demanding attributes of modern conversion technologies.

Consortium

Who built it

The consortium is well-balanced for a translation project, featuring a 38% industry ratio with 3 SMEs and 3 larger industrial partners. With 8 partners across 6 countries (AT, DE, EL, ES, IT, SE), the project combines academic research from 4 universities with practical industrial application, increasing the likelihood of commercial uptake.

How to reach the team

Contact the Technical University of Darmstadt (DE)

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for rare-earth free magnetic materials.