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CITADEL · Project

Replacing Fossil Fuel Burners with Advanced Electric Heating for Heavy Industry

manufacturingTestedTRL 5

Imagine replacing a giant gas stove in a factory with a high-tech electric oven, microwave, or plasma torch. This project finds the best way to heat materials like glass and steel using clean electricity instead of burning gas. It's like upgrading a whole industrial district from old oil heaters to smart, green electric systems.

By the numbers
5
industrial use cases
1/3
of total energy consumption attributed to process and production industry
The business problem

What needed solving

Energy-intensive industries rely on fossil fuel combustion for high-temperature processes, leading to massive CO2 emissions. These industries account for one third of total energy consumption, making them critical targets for decarbonization.

The solution

What was built

Demonstration plants for electric resistance, microwave, and plasma heating. Numerical models for energy management and a requirements checklist for five industrial demo cases.

Audience

Who needs this

Glass manufacturersSteel producersCopper wire manufacturersConcrete recycling plantsRefractory brick producers
Business applications

Who can put this to work

Glass Manufacturing
enterprise
Target: Glass production plants

If you are a glass producer dealing with high CO2 emissions from gas burners — this project developed electric heating demonstration plants that allow for emission-free production when powered by renewable energy.

Steel Production
enterprise
Target: Steel mills

If you are a steel mill dealing with energy-intensive preheating processes — this project developed plasma and resistive heating solutions that substitute fossil combustion to reduce greenhouse gases.

Construction Waste Management
SME
Target: Concrete recycling facilities

If you are a recycling plant dealing with the high energy cost of processing old concrete — this project developed electric heating technologies to make the recycling process cleaner and more efficient.

Frequently asked

Quick answers

What is the cost or price of implementing these technologies?

Based on available project data, specific pricing is not provided, but the project is currently defining technical and economic requirements for five demo cases to evaluate viability.

Can this be scaled to a full industrial plant?

Yes, the project includes the design, building, and validation of demonstration plants and specifically elaborates strategies for scale-up and deployment.

Who owns the IP and how is licensing handled?

Based on available project data, licensing terms are not specified, though the consortium includes 8 industry partners and 3 SMEs who are co-developing the solutions.

How does this affect regulatory compliance for emissions?

The project uses life cycle analysis to evaluate the effectiveness of these technologies in reducing greenhouse gases and combating global warming.

How long does it take to integrate these systems?

The project runs from 2024-01-01 to 2027-12-31, during which time demonstration plants are built and tested close to actual processes.

Consortium

Who built it

The project is heavily industry-driven with a 53% industry ratio, comprising 8 industrial partners, including 3 SMEs. This strong commercial presence, combined with 7 participating countries and 7 research/university entities, suggests a high focus on practical application and market readiness rather than pure academic research.

How to reach the team

Contact Helmholtz-Zentrum Dresden-Rossendorf EV

Next steps

Talk to the team behind this work.

Contact us to connect with the CITADEL consortium for pilot integration.

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