SciTransfer
Circular TwAIn · Project

AI Platform for Waste Reduction and Sustainable Product Design in Manufacturing

manufacturingPilotedTRL 6

Imagine a digital mirror of a whole factory line that doesn't just track parts, but knows exactly how to reuse every scrap of waste. It's like having a super-intelligent assistant that redesigns products to be eco-friendly before they are even built. This system connects different companies in a supply chain so they can share data and stop wasting materials.

By the numbers
21
consortium partners
11
industry partners
41
total deliverables
The business problem

What needed solving

Manufacturing AI is currently fragmented, with tools for maintenance and waste acting in isolation. This prevents companies from seeing the full picture of their waste and sustainability across the entire supply chain.

The solution

What was built

An AI platform for circular manufacturing that creates interoperable digital twins. It includes tools for AI-based product design and a shared dataspace for sustainability data.

Audience

Who needs this

Chief Sustainability Officers at large manufacturersProduction Heads in the process industryCircular Economy Leads at electronics firmsIndustrial AI Software Providers
Business applications

Who can put this to work

Automotive
enterprise
Target: Vehicle Component Manufacturer

If you are a component manufacturer dealing with high scrap rates in metal stamping — this project developed an AI platform that enables circular twins to maximize the exploitation of production waste.

Electronics
mid-size
Target: Consumer Hardware Brand

If you are a hardware brand dealing with difficult product end-of-life recycling — this project developed AI-based product design tools that ensure circularity from the start.

Chemicals
enterprise
Target: Process Industry Plant

If you are a plant manager dealing with fragmented data across your value chain — this project developed a circular manufacturing dataspace to optimize multi-stage production for sustainability.

Frequently asked

Quick answers

What is the cost or pricing model for this AI platform?

Based on available project data, specific pricing or licensing costs are not mentioned as this was an EU-funded research initiative.

Can this be scaled to a full industrial plant?

Yes, the project collaborated with the Digital Factory Alliance to scale outcomes beyond the initial consortium and launched the Sustainable Manufacturing Initiative for long-term action.

Who owns the IP and how is licensing handled?

Based on available project data, the specific IP and licensing agreements are not detailed, though it involves a consortium of 21 partners.

How does this integrate with existing factory data?

The platform uses a circular manufacturing dataspace to combine different data sources from across the entire product life cycle.

What is the implementation timeline?

The project ran from 2022-07-01 to 2025-06-30, meaning the developed tools are now reaching the end of their primary development phase.

Consortium

Who built it

The project shows strong commercial intent with a 52% industry ratio, comprising 11 industrial partners and 7 SMEs across 11 countries. The heavy lean toward industry over academia (only 2 universities) suggests the outputs are designed for immediate factory-floor application rather than theoretical research.

How to reach the team

Contact Engineering - Ingegneria Informatica SPA in Italy

Next steps

Talk to the team behind this work.

Contact us to connect with the Sustainable Manufacturing Initiative for implementation.

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