SciTransfer
CIRCLE · Project

Turning Food Waste into High-Value Bio-Plastics and Chemicals via Biorefinery Retrofitting

environmentPilotedTRL 8

Imagine taking a standard biogas plant and adding a 'smart upgrade' kit to it. Instead of just making energy, it now turns food scraps into a versatile bio-material that can replace traditional plastics. It's like turning a simple compost heap into a factory for high-end cosmetics and car parts.

By the numbers
20M
Expected turnover in Euros
50
Jobs created
10%
CAPEX savings via retrofitting
95-99%
Purity of industrial and polymer-grade lactic acid
The business problem

What needed solving

Existing biogas plants only produce energy, leaving a gap in the high-value chemical market. Companies struggle to find cost-effective, bio-based alternatives to polypropylene that don't require massive new capital investments.

The solution

What was built

An industrial-scale retrofitted biorefinery add-on that converts food waste into lactic acid, lactate salts, and recyclable PLA.

Audience

Who needs this

Biogas plant operatorsBio-plastic manufacturersCosmetics raw material sourcersAutomotive interior suppliersSustainable packaging firms
Business applications

Who can put this to work

Packaging
enterprise
Target: Sustainable packaging manufacturer

If you are a packaging manufacturer dealing with high carbon footprints from polypropylene—this project developed recyclable PLA that replaces fossil-based plastics. This allows you to offer fully bio-based food packaging that reduces greenhouse gas emissions.

Cosmetics
SME
Target: Organic skincare brand

If you are a cosmetics company dealing with the need for sustainable raw materials—this project developed clean lactate salts and lactic acid. You can integrate these bio-based intermediates into your product formulations to meet market requirements for green chemistry.

Automotive
mid-size
Target: Car interior component supplier

If you are an automotive supplier dealing with strict plastic reduction targets—this project developed polymer-grade PLA. This material can replace fossil-based polypropylene in vehicle interiors, helping you avoid environmental pollution.

Frequently asked

Quick answers

How much does this cost to implement?

Based on available project data, retrofitting an existing biorefinery using this method allows for a saving of at least 10% of the CAPEX compared to building from scratch.

Is this technology ready for industrial scale?

Yes, the project aims to demonstrate the technology at an industrial scale by retrofitting a pre-existing facility and intends to reach TRL8 by the end of the period.

What are the IP and licensing options?

Based on available project data, specific licensing terms are not listed, but the technology is designed as a scalable and replicable 'add-on' for existing food waste infrastructures.

When will the results be available?

The project period runs from 2024-09-01 to 2028-08-31, with the goal of reaching TRL8 by the end of this timeframe.

How does this integrate with current waste plants?

The system is designed as an 'add-on' to existing food waste processing infrastructures, specifically upgrading biogas plants to also produce lactic acid and PLA.

Consortium

Who built it

The consortium is heavily industry-driven, with 16 industrial partners (89% ratio) and 7 SMEs across 10 countries. This high concentration of commercial entities suggests a strong focus on market viability and immediate industrial application rather than academic research, as there are zero universities or research institutes listed.

How to reach the team

Contact TRIPLE W LTD in Israel for technical specifications on the retrofitting kit.

Next steps

Talk to the team behind this work.

Contact us to connect with the CIRCLE consortium for PLA sourcing or biorefinery licensing.

More in Environment & Climate
See all Environment & Climate projects