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CFM4Industry · Project

Automated 3D Printing for High-Performance Carbon Fiber Composite Parts

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Imagine printing a car part or a plane wing using a giant robotic arm that lays down strong fibers instead of just plastic. It's like weaving a high-strength fabric and hardening it into a shape all at once, without needing expensive molds. This removes the need for manual labor and wasteful cutting of materials.

By the numbers
300 billion
Global composites market value in Euros
2,499,999
EU Contribution in Euros
The business problem

What needed solving

Composite production is currently too dependent on manual labor and expensive molds, leading to high waste, long lead times, and limited design flexibility.

The solution

What was built

A robotic additive manufacturing platform combining Continuous Fiber Manufacturing (CFM) for high-strength parts and Short Fiber Manufacturing (SFM) for ancillaries.

Audience

Who needs this

Aerospace component manufacturersAutomotive lightweighting engineersMarine vessel buildersOil & Gas equipment producersBiomedical device manufacturers
Business applications

Who can put this to work

Aerospace
enterprise
Target: Aircraft component manufacturer

If you are an aircraft component manufacturer dealing with high tooling costs and slow manual production — this project developed a mold-less automated process that reduces the number of operations and shortens lead times.

Automotive
any
Target: Lightweight vehicle developer

If you are a lightweight vehicle developer dealing with the need for high mechanical performance and low weight — this project developed CFM technology that enables functional products with significant weight reduction.

Marine
SME
Target: High-performance boat builder

If you are a high-performance boat builder dealing with labor-intensive manual composite layering — this project developed a robotic additive manufacturing system that cuts costs and lowers the environmental footprint.

Frequently asked

Quick answers

How does this affect production costs?

The technology aims to cut costs by eliminating the need for expensive molds and reducing the number of manual operations required for composite production.

Can this be used for large-scale industrial production?

Yes, the project focuses on industrializing the technology to provide a scalable and flexible solution for manufacturers and SMEs.

What is the intellectual property status?

The project is based on Continuous Fiber Manufacturing (CFM®), which is a patented additive technology.

How does it integrate into existing workflows?

It integrates robotics, digital design, and dedicated CAM path planning to automate the production of thermoset-based composites.

What is the expected timeline for commercial launch?

Based on available project data, the project period runs from 2024-06-01 to 2026-11-30 to bring the technology to industrial maturity.

Consortium

Who built it

The project is led by a single Italian SME, Moi Composites SRL, which holds 100% of the industry ratio. This lean structure suggests the coordinator possesses the core IP and is using the EUR 2,499,999 funding to scale their own patented technology directly for the market.

How to reach the team

Contact Moi Composites SRL in Italy regarding CFM and SFM technology licensing.

Next steps

Talk to the team behind this work.

Contact us to find integration partners for automated composite manufacturing.

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