SciTransfer
CBE4I · Project

Zero-Waste Biomass Heating System for Industrial Process Heat

energyTestedTRL 5

Imagine a machine that turns cheap organic waste into clean heat for a factory, almost like a high-tech campfire that doesn't smoke. It cleans the gas it produces so it can be used in various boilers and even recovers wasted heat from the exhaust to boost efficiency. To top it off, the leftover ash is turned into fertilizer instead of being thrown away.

By the numbers
120%
efficiency boost via flue gas condensation and heat pump
The business problem

What needed solving

Industries struggle to replace fossil fuels for process heat due to the low quality of biomass residues and the high emissions of traditional combustion. There is also a significant waste problem regarding biomass ash and condensate discharge.

The solution

What was built

A biomass updraft gasification system featuring a three-way catalyst burner, a heat-pump-coupled condenser, and an intelligent crane for fuel logistics.

Audience

Who needs this

Industrial steam boiler operatorsBiomass energy producersWaste-to-energy plant managersFertilizer manufacturers
Business applications

Who can put this to work

Chemical Manufacturing
enterprise
Target: Specialty chemical plant

If you are a specialty chemical plant dealing with high costs for process steam and thermal oil — this project developed a fuel-flexible gasification system that provides heat at different temperature levels. It uses low-value biomass residues to create an almost zero-emission heat source.

Agriculture
mid-size
Target: Large-scale biomass processing facility

If you are a biomass processing facility dealing with massive amounts of organic waste and ash disposal costs — this project developed a system that converts residues into heat and transforms ash into fertilizer. This creates a closed-loop waste management system.

Food & Beverage
any
Target: Industrial food processing plant

If you are a food processing plant dealing with strict emission limits and high energy bills — this project developed a burner with an integrated three-way catalyst and a heat pump that boosts efficiency up to 120%. This reduces carbon footprints while lowering energy spend.

Frequently asked

Quick answers

What is the expected energy efficiency of the system?

Based on available project data, the combination of a novel flue gas condensation concept and a directly coupled heat pump can boost efficiency up to 120% relative to the lower heating value (NCV) of the fuel.

Can this be scaled for industrial use?

Yes, the project specifically targets industrial settings and includes the development of fuel logistics, such as an intelligent crane system, to handle biomass at an industrial scale.

What are the costs or pricing for this technology?

Based on available project data, specific pricing is not provided, but the project includes a techno-economic assessment and a market study to define application potentials.

How is the intellectual property or licensing handled?

Based on available project data, there is no specific mention of licensing terms, though the project involves 9 partners including 5 industrial entities.

What is the timeline for deployment?

The project runs from September 1, 2023, to August 31, 2026, indicating that the technology is currently in the development and testing phase.

Consortium

Who built it

The consortium is heavily industry-driven, with 5 industrial partners (56% ratio) and 4 SMEs, suggesting a strong focus on commercial viability. The 9 partners span 6 European countries (AT, DE, ES, IT, NL, SE), combining academic research from 2 universities and 2 research centers with practical industrial application.

How to reach the team

Contact BIOS BIOENERGIESYSTEME GMBH in Austria

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for this zero-emission biomass technology.