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CAPTURE · Project

Low-Cost Electrochemical Direct Air Capture for Industrial Carbon Removal

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Imagine a giant electric filter that pulls carbon dioxide directly out of the sky. Instead of using heat or expensive chemicals that wear out, this system uses a smart electric process with salt chemistry to grab the gas. It works like a rechargeable battery for the atmosphere, making it much easier to power with wind or solar energy.

By the numbers
10
tonnes of CO2 captured per year by Gen3 MVP
75
target cost per tonne of CO2 at megatonne scale (€)
30,000,000
USD value of secured CDR offtake
500,000
target tonnes of CO2 captured per year by 2030
100,000,000
vision for tonnes of CO2 removed per year by 2045
The business problem

What needed solving

Current Direct Air Capture technologies are too expensive for mass adoption due to high energy intensity and unstable sorbents. This prevents companies from effectively removing residual emissions to meet climate targets.

The solution

What was built

A Gen3 electrochemical DAC stack (Hydrolyzer) and a demo plant in Ismaning capable of capturing 10 tonnes of CO2 per year.

Audience

Who needs this

Carbon removal offtake buyersSynthetic fuel producersRenewable energy providersCorporate sustainability officers
Business applications

Who can put this to work

Corporate Sustainability
enterprise
Target: Fortune 500 companies with net-zero targets

If you are a global enterprise dealing with residual emissions that cannot be cut, this project developed a Gen3 stack that captures 10 tonnes of CO2 per year. This allows you to purchase high-quality carbon removal to meet climate goals.

Chemical Manufacturing
mid-size
Target: Synthetic fuel and chemical producers

If you are a chemical plant dealing with the high cost of sourcing pure CO2 for production, this project developed an electrochemical DAC system. It provides a low-cost, renewable-powered source of CO2 for utilization in clean fuels.

Energy
any
Target: Renewable energy plant operators

If you are a wind or solar farm dealing with intermittent power production, this project developed a system compatible with fluctuating electricity. It turns excess renewable energy into a valuable carbon removal service.

Frequently asked

Quick answers

What is the projected cost of this carbon capture technology?

The technology aims to decrease the costs of CO2 capture to below €75/tonne at megatonne scale.

What is the current industrial scale of the technology?

The project is deploying a Gen3 minimum viable product capable of capturing 10 tonnes of CO2 per year, with a vision to reach 100 megatonnes per year by 2045.

How is the intellectual property or technology protected?

Based on available project data, the technology utilizes a proprietary, fully-electric, low-temperature, pH-swing process.

How does this integrate with existing energy grids?

The system is specifically designed for compatibility with intermittent renewable power, solving a major limitation of previous DAC approaches.

What is the timeline for scaling to mass production?

The project runs from November 2024 to October 2026 to validate the 10t-CO2/year MVP, which will then enable funding for a mass manufacturing line.

Consortium

Who built it

The project is led by Phlair GmbH, a German SME, acting as the sole coordinator. While it is a single-partner consortium, the project leverages external industrial expertise from Covestro for stack design and industrial scaling, and utilizes established PEM fuel-cell supply chains to ensure commercial viability.

How to reach the team

Contact Phlair GmbH in Germany regarding their Gen3 Hydrolyzer deployment.

Next steps

Talk to the team behind this work.

Contact us to explore licensing or partnership opportunities with Phlair's electrochemical DAC technology.

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