SciTransfer
BURST · Project

High-Efficiency Silver-Free Silicon Solar Cells with Advanced Light Trapping

energyTestedTRL 5

Imagine a solar panel that acts like a sponge for sunlight, soaking up almost every single ray instead of letting them bounce off. This technology uses tiny, precision-engineered surface patterns to trap light more effectively, even in ultra-thin wafers. It also swaps out expensive, rare metals like silver for cheaper, abundant materials like copper and aluminum.

By the numbers
26%
Efficiency target for thin (<80 µm) c-Si cells
27%
Efficiency target for thick c-Si cells
99%
Theoretical absorption limit for light trapping
1 mOhm.cm²
Maximum target for low-resistive contact
750 mV
Front side passivation target
The business problem

What needed solving

Solar cell manufacturers face a ceiling in efficiency and high costs due to the reliance on expensive materials like silver and indium. Additionally, traditional light-trapping textures are reaching their physical limits.

The solution

What was built

A beam shaping module for 532 nm ps lasers and a series of high-efficiency IBC solar cells using Ag-free metallization and advanced surface passivation.

Audience

Who needs this

C-Si solar cell manufacturersIndustrial laser system integratorsPV material suppliersSustainable energy hardware developers
Business applications

Who can put this to work

Solar Photovoltaics
enterprise
Target: Solar cell manufacturer

If you are a solar cell manufacturer dealing with high material costs and efficiency plateaus — this project developed Ag-free metallization and photonic light management that targets efficiencies of 26% for thin wafers and 27% for thick cells.

Laser Systems
SME
Target: Industrial laser equipment provider

If you are an equipment provider dealing with the need for extreme precision in wafer processing — this project developed a beam shaping module capable of creating a spots line of 1mm with a 1um spot size using a 532 nm ps laser.

Green Manufacturing
mid-size
Target: Sustainable electronics producer

If you are a producer dealing with supply chain risks of critical materials like indium or silver — this project developed a production method using abundant aluminum and copper to ensure low-resistive contacts (<1 mOhm.cm²).

Frequently asked

Quick answers

How does this impact the cost of solar cell production?

The project reduces costs by replacing expensive silver and critical materials like indium with inexpensive and abundant materials such as aluminum and copper.

Can this technology be scaled to industrial levels?

Yes, the project aims to transfer lab processes to high-throughput industrial methods (TRL5) using rapid laser patterning and atmospheric dry etching.

What is the IP or licensing status of the photonic structures?

Based on available project data, the project is developing optimized photonic structures and a specific beam shaping module, though specific licensing terms are not listed.

How does the technology handle material regulations and sustainability?

The project includes a dedicated work package (WP6) to demonstrate sustainability, environmental impact, and circularity of the BURST technology.

When will the results be ready for integration?

The project period runs from 2024-05-01 to 2027-04-30, with goals to reach TRL 4-5 for industrial process viability.

Consortium

Who built it

The consortium is well-balanced for technology transfer, consisting of 9 partners across 6 countries. With a 33% industry ratio (3 companies, including 3 SMEs), the project blends academic research from 2 universities and 4 research institutes with commercial application, ensuring that the TRL 5 goals are grounded in industrial reality.

How to reach the team

Contact INSTITUT FUR SOLARENERGIEFORSCHUNG GMBH (ISFH) in Germany

Next steps

Talk to the team behind this work.

Contact us to identify licensing opportunities for Ag-free metallization and laser-structuring modules.