SciTransfer
BIPVBOOST · Project

Cheaper Solar Panels Built Directly Into Building Walls, Roofs, and Floors

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Imagine if your building's walls and roof weren't just weather protection but also power plants — generating electricity while looking like normal construction materials. That's what BIPVBOOST worked on: making solar panels that replace traditional building surfaces like façades, roofs, and even walkable floors. The big catch was always cost — these integrated solar products were far too expensive compared to regular building materials. So 21 companies and research centers across Europe spent nearly five years developing cheaper manufacturing methods, new product designs, and real building demonstrations to prove it works at prices the construction industry can actually accept.

By the numbers
21–66 €/m2
Cost reduction for coloured glass-glass BIPV modules using powdered paints vs. ceramic frit paints
180 €/m2
Cost target for plug-and-play glass façade systems
250 €/m2
Cost target for multifunctional BIPV façade cladding with integrated insulation
275 €/m2
Cost target for back-contact cell modules for walkable floors and curtain walls
112 €/m2
Glass-glass module cost component within the façade cladding system
21 partners
Consortium size across the BIPV value chain
81%
Industry partner ratio in the consortium
11 SMEs
Small and medium enterprises in the consortium
The business problem

What needed solving

European buildings must meet increasingly strict near-zero energy targets (nZEB), but traditional solar panels are ugly bolt-on additions that architects hate and building owners resist. Building-integrated photovoltaics exist as a concept but have been too expensive, too limited in design, and too hard to install — pricing out most construction projects and leaving nZEB compliance dependent on other, often insufficient, measures.

The solution

What was built

The project delivered an automated BIPV manufacturing line, coloured glass-glass solar modules with 21–66 €/m2 cost savings, plug-and-play glass façade systems at 180 €/m2, insulated façade cladding at 250 €/m2, walkable solar floor panels at 275 €/m2, and prototypes installed at multiple real demonstration buildings across Europe — totalling 46 deliverables over nearly 5 years.

Audience

Who needs this

Property developers building nZEB-compliant commercial or residential buildingsFaçade and curtain wall manufacturers looking to add energy-generating productsGlass and construction materials companies seeking BIPV product linesArchitecture firms designing energy-positive buildingsBuilding renovation contractors targeting energy performance upgrades
Business applications

Who can put this to work

Commercial real estate development
enterprise
Target: Property developers building offices, retail, or residential complexes under near-zero energy requirements

If you are a commercial developer struggling to meet nearly Zero Energy Building (nZEB) regulations without sacrificing building aesthetics — this project developed façade cladding systems with integrated insulation at a cost target of 250 €/m2 and glass façade systems at 180 €/m2 that generate electricity while serving as the building envelope. These products were demonstrated at real building sites with 21 industry partners validating the approach.

Construction materials manufacturing
mid-size
Target: Manufacturers of façade panels, curtain walls, glass systems, or roofing products

If you are a construction materials manufacturer looking to add energy-generating products to your catalogue — this project created a fully automated BIPV manufacturing and control line with flexible production capabilities. They developed coloured glass-glass modules using powdered paints that cut costs by 21 to 66 €/m2 compared to ceramic frit paints, and back-contact cell modules for walkable floors and curtain walls at 275 €/m2.

Architecture and building design
any
Target: Architecture firms and façade engineering consultancies designing energy-efficient buildings

If you are an architecture firm that needs to integrate renewable energy into building designs without compromising visual quality — this project produced a large portfolio of multifunctional BIPV products including coloured glass modules, lightweight façade cladding, plug-and-play glass systems, and walkable floor panels. All products were tested at demonstration sites across 7 European countries with standardization work to support building code compliance.

Frequently asked

Quick answers

What are the actual cost targets for these BIPV products?

The project set and worked toward specific cost targets per product type: glass façade systems at 180 €/m2 with ultra-easy plug-and-play mounting, multifunctional façade cladding with integrated insulation at 250 €/m2 (of which 112 €/m2 for glass-glass modules), and back-contact cell modules for walkable floors and curtain walls at 275 €/m2. Coloured glass-glass modules using powdered paints achieved cost reductions of 21 to 66 €/m2 compared to ceramic frit paints.

Can these products be manufactured at industrial scale?

Yes, the project developed a completely flexible and automated BIPV manufacturing and control line, including a flexible tabber stringer, lay-up equipment, string interconnection, and electroluminescence inspection — all built to industrial specifications. With 17 industry partners (81% of the consortium) and 11 SMEs involved, the manufacturing chain was designed for scale-up from the start.

What about intellectual property and licensing?

The project involved 21 partners including major industry players and Tecnalia as coordinator. Based on available project data, IP would be distributed among consortium members according to their EU grant agreement. Businesses interested in licensing specific technologies (automated manufacturing line, coloured module coatings, façade systems) would need to negotiate with the relevant technology providers in the consortium.

Do these products meet building regulations and standards?

The project included dedicated advanced standardization activities specifically aimed at qualifying BIPV systems for massive implementation in building envelopes. This included compliance with legal regulations and building codes. Functional samples were validated against defined specifications at real demonstration sites.

How proven is this technology — is it lab-stage or real-world tested?

This was an Innovation Action with prototypes manufactured and installed at real demonstration sites. Each technology provider produced prototypes for integration in demo buildings, including BIPV modules, roof and façade systems, and building optimization tools. The project ran from 2018 to 2023 and delivered 46 deliverables including 8 demonstration-related outputs.

How do these products integrate with existing building construction?

The façade systems were designed with integration in mind — the glass façade system features an ultra-easy plug-and-play mounting process with large module sizes and low weight. The façade cladding system includes integrated insulation, replacing multiple traditional building layers with a single multifunctional product. Both C-Si and CIGS solar cell technologies were studied along with lightweight laminate options.

What kind of buildings were used for demonstrations?

Based on available project data, prototypes were manufactured by each technology provider for multiple demonstration sites and tested in real operation conditions. The consortium spans 7 countries (Belgium, Switzerland, Germany, Spain, France, Italy, Netherlands), suggesting demo sites across different European climates and building regulations.

Consortium

Who built it

This is a heavily industry-driven consortium — 17 out of 21 partners (81%) come from industry, with 11 being SMEs and only 1 university involved. That's unusual for EU projects and signals strong commercial intent. The consortium spans the entire BIPV value chain across 7 countries (Belgium, Switzerland, Germany, Spain, France, Italy, Netherlands), covering solar cell manufacturing, construction materials, façade engineering, and building integration. Coordinator Tecnalia is one of Spain's largest applied research organizations. The high SME count means many of these partners are specialized companies that need to commercialize results to survive — a good indicator that products will actually reach the market rather than staying in lab reports.

How to reach the team

Coordinator is Fundación Tecnalia Research & Innovation in Spain. SciTransfer can facilitate a direct introduction to the project team.

Next steps

Talk to the team behind this work.

Want to connect with BIPVBOOST technology providers for your building project or product line? SciTransfer can arrange a targeted introduction to the right consortium partner for your specific need — whether that's manufacturing equipment, façade systems, or coloured BIPV modules.