SciTransfer
BIOSAFIRE · Project

Sustainable Bio-Based Flame Retardants for Industrial Materials and Coatings

manufacturingPilotedTRL 6

Imagine using the natural 'armor' found in trees and plants to stop fires instead of using harsh chemicals. This project takes natural substances called lignin and tannins and turns them into a powder that prevents materials from catching fire. It's like giving industrial plastics and wood a natural fire-shield that is safer for people and the planet.

By the numbers
80%
biobased content of flame retardants
9.5 billion
USD market opportunity in 2028
25%
European share of the target market
65%
market share of the involved sectors
The business problem

What needed solving

Industrial fire retardants often rely on toxic chemicals that are environmentally harmful and face increasing regulatory pressure. Companies in transport and appliances need a sustainable alternative that maintains the same safety performance.

The solution

What was built

A portfolio of bio-based flame retardant powders derived from lignin and tannins, an industrial pilot plant design, and a software decision support tool for sustainable design.

Audience

Who needs this

Naval architecture firmsRailway interior manufacturersHome appliance plastic moldersIndustrial wood coating suppliers
Business applications

Who can put this to work

Maritime
enterprise
Target: Shipbuilders and naval equipment manufacturers

If you are a shipbuilder dealing with strict fire safety laws for vessels — this project developed bio-based flame retardants that provide the same performance as toxic benchmarks. It allows you to use materials with 80% bio-based content without sacrificing safety.

Rail Transport
mid-size
Target: Train interior component manufacturers

If you are a rail supplier dealing with hazardous chemical regulations in cabins — this project developed a powder-format additive that improves fire resistance. This helps you transition to sustainable resins while meeting safety standards.

Consumer Electronics
enterprise
Target: Home appliance manufacturers

If you are an appliance maker dealing with the need for greener plastic housings — this project developed sustainable additives based on lignin and tannins. This enables the production of safer, fire-resistant casings for home devices.

Frequently asked

Quick answers

What is the estimated cost or price of these materials?

Based on available project data, specific pricing is not provided, but the project will create a techno-economic assessment to promote market uptake.

Is this technology ready for industrial scale?

The project starts from existing pilot plants and will design a new industrial pilot plant to overcome value chain barriers and upscale production.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not listed, but the project aims to create a material portfolio and processing guidelines for industry substitution.

What regulations does this address?

The project uses the EU JRC Safe and Sustainable by Design (SSbD) framework to ensure materials are non-toxic and sustainable.

When will the results be available for commercial use?

The project period runs from December 1, 2024, to May 31, 2028, suggesting commercial availability targets around 2028.

Consortium

Who built it

The consortium is heavily industry-driven with a 64% industry ratio, comprising 14 industrial partners and 10 SMEs across 12 countries. This strong commercial presence, combined with 5 research centers and 3 other entities, indicates a high focus on commercial viability and market integration rather than pure academic research.

How to reach the team

Contact FUNDACION GAIKER in Spain for partnership and licensing inquiries.

Next steps

Talk to the team behind this work.

Contact us to connect with the BIOSAFIRE consortium for early adoption of bio-based flame retardants.

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