SciTransfer
BIOS · Project

AI-Driven Automation Platform for Rapid Sustainable Chemical and Plastic Production

manufacturingTestedTRL 5

Imagine trying to bake a perfect cake but having to guess the ingredients and temperature thousands of times. This project builds a smart 'digital twin' and a robotic kitchen that predicts the best recipe for microbes to make chemicals. It replaces slow trial-and-error with a fast, automated loop that tells the bacteria exactly how to behave.

By the numbers
9
consortium partners
33%
industry ratio
27
total deliverables
The business problem

What needed solving

Traditional strain engineering is too slow and relies on trial-and-error, causing promising bio-based products to fail before reaching the market. This creates a bottleneck in replacing fossil-fuel chemicals with sustainable alternatives.

The solution

What was built

An automated transformation platform and a microfluidic system with electrodes and pumps for microbe electroporation. They also created AI-powered digital twins of P. putida cells.

Audience

Who needs this

Synthetic biology startupsIndustrial biotech companiesSustainable chemical manufacturersBio-plastic producers
Business applications

Who can put this to work

Specialty Chemicals
enterprise
Target: Terpene and fragrance manufacturer

If you are a fragrance manufacturer dealing with high costs of fossil-based raw materials — this project developed P. putida producer strains that create terpenes from sustainable substrates. This allows for a shift toward a circular bioeconomy.

Bioplastics
mid-size
Target: Polyolefine and polyester producer

If you are a plastic producer dealing with carbon footprint regulations — this project developed a bio-intelligent DBTL cycle to create renewable-based polyesters. This reduces the reliance on fossil fuels for plastic production.

Industrial Coatings
SME
Target: Methylacrylate manufacturer

If you are a chemical plant dealing with inefficient strain engineering for methylacrylate — this project developed an automated transformation platform. This speeds up the time it takes to move a lab discovery into a production-ready microbe.

Frequently asked

Quick answers

What is the cost of implementing this system?

Based on available project data, specific pricing or implementation costs are not provided.

Can this be scaled to industrial levels?

The project focuses on creating strains that perform under industrial conditions and aims to pave the way for decentralized, self-controlled bioprocesses.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not mentioned, though the consortium includes 3 industry partners and 2 SMEs.

How does this integrate with existing lab workflows?

It integrates via a microfluidic system with electrodes and pumps that allows for automated electroporation of microbes in microtiter plates.

What is the timeline for deployment?

The project period runs from 2022-10-01 to 2026-09-30, suggesting the tools are currently in development and testing phases.

Consortium

Who built it

The consortium is well-balanced for technology transfer, featuring a 33% industry ratio with 3 industrial partners and 2 SMEs. With 9 partners across 6 countries, the project blends academic research from 3 universities and 3 research institutes with commercial application, reducing the risk of the 'valley-of-death' for these bio-manufacturing tools.

How to reach the team

University of Stuttgart

Next steps

Talk to the team behind this work.

Contact us to connect with the BIOS consortium for licensing the automated transformation platform.

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