SciTransfer
BioPhenom · Project

Eco-friendly Flame Retardants from Industrial Waste for Recyclable Plastics and Wood

manufacturingTestedTRL 4

Imagine taking the leftover scraps from industrial plants and turning them into a natural shield that stops materials from catching fire. Instead of using toxic chemicals that pollute the earth, this process uses plant-based compounds to make plastics and wood safer. It's like upgrading waste into a high-tech safety coating that can be easily recycled when the product is old.

By the numbers
50%
Percentage of EU hazardous waste still landfilled or incinerated
100 M tons
Annual hazardous waste generated in the EU
The business problem

What needed solving

Many industrial materials rely on toxic petrochemicals (SVHC) that are harmful to health and make recycling nearly impossible. This leads to millions of tons of hazardous waste being landfilled or burned.

The solution

What was built

Bio-based intumescent flame retardants (bio-IFRs) and a set of demonstrators including treated wood, bio-carbon fibers, recyclable bio-epoxy resins, and fire-resistant PLA-biochar composites.

Audience

Who needs this

Composite material manufacturersSustainable construction firmsAutomotive interior suppliersBioplastic compounders
Business applications

Who can put this to work

Construction
any
Target: Wood product manufacturer

If you are a wood product manufacturer dealing with strict fire safety laws and toxic chemical bans — this project developed bio-based flame retardants that enhance fire resistance and durability for outdoor use. It also includes a topcoat to stop chemicals from leaking out, extending the product's life.

Automotive
mid-size
Target: Composite parts supplier

If you are a composite parts supplier dealing with non-recyclable carbon fiber waste — this project developed bio-epoxy resins with a special hardener that allows the material to be broken down. This enables the production of fire-resistant parts that can actually be recovered and reused.

Packaging
SME
Target: Bioplastic producer

If you are a bioplastic producer dealing with the flammability of PLA plastics — this project developed PLA-biochar composites enhanced with biophenols. This creates a fire-resistant thermoplastic that can be reformulated into new biocomposites.

Frequently asked

Quick answers

What is the cost or price of these bio-based materials?

Based on available project data, specific pricing and cost-benefit analysis figures are not provided.

Can this be produced at an industrial scale?

The project uses proven technologies like liquid extraction and fast pyrolysis to isolate biophenols from industrial biomass sidestreams, suggesting a path toward industrial scaling.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not mentioned, though the project aims to make results FAIR and available for market uptake.

Does this help with environmental regulations?

Yes, it specifically targets the replacement of substances of very high concern (SVHC) to align with the European Green Deal's Zero Pollution ambition.

When will the technology be ready for integration?

The project period runs from 2024-06-01 to 2028-05-31, indicating that full validation and benchmarking will occur toward the end of this window.

Consortium

Who built it

The consortium is heavily geared toward commercialization, with a 50% industry ratio (6 industrial partners, 5 of which are SMEs). With 12 partners across 10 countries, the project balances academic research (1 university, 5 research centers) with practical industrial application, led by the Finnish research center VTT.

How to reach the team

Contact TEKNOLOGIAN TUTKIMUSKESKUS VTT OY in Finland

Next steps

Talk to the team behind this work.

Contact us to find a partner for bio-based flame retardant integration.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects