SciTransfer
BIOntier · Project

High-Performance Bio-Based Composites for Sustainable Industrial Manufacturing

manufacturingTestedTRL 5

Imagine replacing the heavy, oil-based plastics and carbon fibers in cars and planes with materials made from plants and renewable waste. These new materials are designed to be just as strong and heat-resistant as the old ones but can be recycled instead of ending up in a landfill. It is like upgrading from a disposable plastic bottle to a high-tech, reusable material that doesn't harm the planet.

By the numbers
6
industrial use cases
26
partners
12
countries involved
The business problem

What needed solving

Current high-performance composites rely on fossil resources and are nearly impossible to recycle. This creates a conflict between the need for durable materials in transport and energy and the legal requirement to move toward a circular economy.

The solution

What was built

Laboratory-scale batches of bio-based polymers, fibers, and lignin fractions. Early composite formulations and processing protocols for industrial conditions were established.

Audience

Who needs this

Aerospace component manufacturersAutomotive lightweighting engineersHydrogen storage tank producersIndustrial water filtration companies
Business applications

Who can put this to work

Automotive
enterprise
Target: Vehicle OEM

If you are a vehicle manufacturer dealing with strict carbon neutrality targets and fossil-fuel dependence — this project developed bio-based composites that provide lightweight, high-performance alternatives for car parts. This helps reduce the vehicle's carbon footprint while maintaining structural integrity.

Energy
enterprise
Target: Hydrogen Infrastructure Provider

If you are an energy company dealing with the corrosive environments of the hydrogen economy — this project developed materials with enhanced chemical and corrosion resistance. These bio-composites ensure long-term stability for critical energy components.

Water Treatment
mid-size
Target: Industrial Filtration Plant

If you are a water treatment facility dealing with high equipment wear and chemical degradation — this project developed durable, recyclable bio-composites. These materials offer a sustainable way to maintain high-performance filtration systems.

Frequently asked

Quick answers

How does this affect the cost of production?

The project aims to create cost-effective bio-based composites. Based on available project data, the goal is to balance sustainability, performance, and cost across six industrial use cases.

Can these materials be produced at an industrial scale?

Yes, the project focuses on scalable fabrication and intends to move technology from TRL 4-5 to TRL 6-7. It utilizes an industrial-driven platform to ensure production capabilities are viable.

What are the IP and licensing options?

Based on available project data, specific licensing terms are not listed, but the project is designed to create commercial propositions and first-mover market advantages for the consortium partners.

How does this comply with EU environmental regulations?

The project follows Safe-and-Sustainable-by-Design principles and early life-cycle thinking. It is specifically aligned with EU strategies for circular bioeconomy and climate neutrality.

What is the timeline for market availability?

The project runs from 2024-10-01 to 2027-09-30. It aims to reach TRL 6-7 by the end of this period to enable concrete innovation opportunities.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 10 industry partners (38% ratio) and 5 SMEs. This strong industrial presence, combined with 12 research organizations and 3 universities across 12 countries, suggests a high probability of successful technology transfer from the lab to the factory floor.

How to reach the team

Contact IDRYMA TECHNOLOGIAS KAI EREVNAS in Greece

Next steps

Talk to the team behind this work.

Contact us to identify the specific bio-composite formulation suitable for your industrial use case.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects