If you are a packaging company dealing with high costs of biodegradable materials — this project developed a way to produce PHA and chitosan using fly larvae that reduces raw material inputs and pre-treatment costs.
Turning Food Waste into Low-Cost Bioplastics Using Black Soldier Fly Larvae
Imagine using tiny insects as living factories to eat our leftover food waste. These larvae turn trash into a rich biological soup that can be processed into biodegradable plastics. It is like a recycling plant where the workers are flies and the end product is a green alternative to petroleum plastic.
What needed solving
Bioplastics are currently too expensive for mass market use, and food waste in landfills creates potent methane emissions and health hazards.
What was built
Three biorefineries: one for larvae cultivation, one for PHA production from lipids/proteins, and one for chitosan from shells.
Who needs this
Who can put this to work
If you are a waste manager dealing with methane emissions from landfills — this project developed a food waste to larvae conversion plant that reduces carbon emissions compared to composting.
If you are a medical firm dealing with the need for biocompatible polymers — this project developed a larvae shell biorefinery to produce chitosan biopolymers for biomedical applications.
Quick answers
How does this affect the production cost of bioplastics?
The project aims to cut down PHA production costs significantly compared to existing technologies by using inexpensive, renewable larvae as a feedstock.
Is this technology ready for industrial scale?
The project is currently demonstrating 3 proof of principle biorefineries, including a food waste to larvae conversion plant, to prove the concept works before full scaling.
What is the IP or licensing status?
Based on available project data, the project is in the demonstration phase; specific licensing terms are not yet listed.
How does it integrate with existing waste streams?
It uses a larvae cultivation bioreactor specifically designed to treat and reduce mixed food waste, avoiding complex pre-treatment costs.
What is the timeline for the results?
The project period runs from 2023-04-01 to 2026-06-30.
Who built it
The consortium consists of 7 partners across 4 countries (ES, IE, IT, PT). It has a healthy industrial mix with a 29% industry ratio, including 3 SMEs, which suggests a strong focus on translating the research into commercial applications.
Contact the Board of the College of the Holy & Undivided Trinity of Queen Elizabeth near Dublin
Talk to the team behind this work.
Contact us to explore licensing opportunities for larvae-based PHA production.