If you are a collection service dealing with the risk of battery fires during transit — this project developed safety packaging with a monitoring system that reduces severe risk events to 1/10,000. This ensures safer transport and lower insurance risks.
Automated System for Safe EV Battery Collection, Testing and Recycling
Imagine trying to recycle thousands of different-sized batteries that could catch fire if handled wrong. This project creates a smart 'digital passport' for every battery and uses robots to take them apart safely. It even uses sound waves to check if a battery is healthy enough to be reused in a home energy system instead of being scrapped.
What needed solving
Current battery return processes are dangerous, manual, and inefficient. Companies struggle to quickly determine if a used EV battery should be recycled or reused, leading to lost value and safety risks during transport.
What was built
A functional prototype of a Battery Data Space platform and a validated safe transport prototype. They also developed acoustic testing tools for battery health assessment and automated dismantling systems.
Who needs this
Who can put this to work
If you are an integrator dealing with slow and inaccurate battery health checks — this project developed acoustic testing and machine learning for faster Remaining Useful Life assessment. This helps raise the share of repurposed batteries to 10%.
If you are a recycler dealing with expensive manual labor for dismantling — this project developed automated dismantling and sorting via human-robot collaboration. This is designed to increase recycling efficiency by 5%.
Quick answers
What is the cost or price of implementing these tools?
Based on available project data, specific pricing for the tools is not provided, but the project aims to capture an extra €30.24 million/year in value from end-of-life batteries by 2029.
Can this be scaled to an industrial level?
Yes, the project is developing an automated system specifically for laboratory and industrial environments and will demonstrate results in two operational use-cases for recycling and repurposing.
Who owns the IP and how is licensing handled?
Based on available project data, specific licensing terms are not listed, but the project involves 14 partners including 9 industry players and 3 SMEs.
How does this align with EU battery laws?
The project specifically analyzes and aligns with regulation (EU) 2023/1542 on batteries and waste batteries, including the implementation of a Digital Battery Passport.
When will the technology be ready for use?
The project runs from May 2023 to October 2026, with target impact numbers projected for 2029.
Who built it
The consortium is heavily industry-driven, with 64% of the 14 partners coming from the private sector (9 industry partners, including 3 SMEs). This strong industrial presence, spanning 6 countries (CZ, DE, EL, ES, FR, PL), suggests the project is focused on commercial viability and practical application rather than purely academic research.
Contact the Commissariat a l Energie Atomique et aux Energies Alternatives (CEA) in France.
Talk to the team behind this work.
Contact us to connect with the BatteReverse consortium for early adoption of the Battery Data Space.