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BatteReverse · Project

Automated System for Safe EV Battery Collection, Testing and Recycling

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Imagine trying to recycle thousands of different-sized batteries that could catch fire if handled wrong. This project creates a smart 'digital passport' for every battery and uses robots to take them apart safely. It even uses sound waves to check if a battery is healthy enough to be reused in a home energy system instead of being scrapped.

By the numbers
5%
increase in recycling efficiency
10%
share of repurposed end-of-first-life batteries
1/10,000
reduction of severe risk events in reverse logistics
3,691 tonnes/year
avoided primary critical raw materials
100.8 MWh
avoided deployment of new battery capacity yearly
€30.24 million/year
extra value captured from end-of-first-life batteries
The business problem

What needed solving

Current battery return processes are dangerous, manual, and inefficient. Companies struggle to quickly determine if a used EV battery should be recycled or reused, leading to lost value and safety risks during transport.

The solution

What was built

A functional prototype of a Battery Data Space platform and a validated safe transport prototype. They also developed acoustic testing tools for battery health assessment and automated dismantling systems.

Audience

Who needs this

EV Battery RecyclersBattery Second-Life ManufacturersHazardous Material Logistics ProvidersEV Fleet Operators
Business applications

Who can put this to work

Automotive Logistics
mid-size
Target: EV Battery Collection Service

If you are a collection service dealing with the risk of battery fires during transit — this project developed safety packaging with a monitoring system that reduces severe risk events to 1/10,000. This ensures safer transport and lower insurance risks.

Energy Storage
SME
Target: Second-Life Battery Integrator

If you are an integrator dealing with slow and inaccurate battery health checks — this project developed acoustic testing and machine learning for faster Remaining Useful Life assessment. This helps raise the share of repurposed batteries to 10%.

Waste Management
enterprise
Target: Battery Recycling Plant

If you are a recycler dealing with expensive manual labor for dismantling — this project developed automated dismantling and sorting via human-robot collaboration. This is designed to increase recycling efficiency by 5%.

Frequently asked

Quick answers

What is the cost or price of implementing these tools?

Based on available project data, specific pricing for the tools is not provided, but the project aims to capture an extra €30.24 million/year in value from end-of-life batteries by 2029.

Can this be scaled to an industrial level?

Yes, the project is developing an automated system specifically for laboratory and industrial environments and will demonstrate results in two operational use-cases for recycling and repurposing.

Who owns the IP and how is licensing handled?

Based on available project data, specific licensing terms are not listed, but the project involves 14 partners including 9 industry players and 3 SMEs.

How does this align with EU battery laws?

The project specifically analyzes and aligns with regulation (EU) 2023/1542 on batteries and waste batteries, including the implementation of a Digital Battery Passport.

When will the technology be ready for use?

The project runs from May 2023 to October 2026, with target impact numbers projected for 2029.

Consortium

Who built it

The consortium is heavily industry-driven, with 64% of the 14 partners coming from the private sector (9 industry partners, including 3 SMEs). This strong industrial presence, spanning 6 countries (CZ, DE, EL, ES, FR, PL), suggests the project is focused on commercial viability and practical application rather than purely academic research.

How to reach the team

Contact the Commissariat a l Energie Atomique et aux Energies Alternatives (CEA) in France.

Next steps

Talk to the team behind this work.

Contact us to connect with the BatteReverse consortium for early adoption of the Battery Data Space.

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