SciTransfer
AutoMat · Project

Automated Battery Recycling and Digital Tracking for Critical Material Recovery

environmentTestedTRL 5

Imagine a smart factory that can automatically take apart old batteries and gadgets without wasting time or materials. It uses a digital 'passport' for every battery, like a medical record, so the system knows exactly what's inside and how to treat it. This makes it easy to decide if a battery can be reused for a second life or if its rare metals should be extracted and sold.

By the numbers
16
consortium partners
6
countries involved
56%
industry ratio in consortium
The business problem

What needed solving

Manual battery disassembly is slow, dangerous, and wasteful, leading to the loss of critical raw materials. There is also a lack of reliable data on used batteries, making second-life reuse risky and expensive.

The solution

What was built

An automated disassembly and sorting system coupled with a Decision Support System (DSS) and Digital Battery Passports for lifecycle tracking.

Audience

Who needs this

Battery recycling plantsEV battery manufacturersEnergy storage system providersE-waste collection companies
Business applications

Who can put this to work

Waste Management
enterprise
Target: Electronic waste recycling plant

If you are a recycling plant dealing with the slow, manual disassembly of diverse battery types — this project developed automated sorting and separation technologies that increase the recovery of critical raw materials.

Energy Storage
SME
Target: Second-life battery integrator

If you are a battery integrator dealing with the uncertainty of used cell health — this project developed a Decision Support System (DSS) that qualifies reusable batteries for second-life applications to lower costs.

Electronics Manufacturing
any
Target: Battery pack manufacturer

If you are a manufacturer dealing with strict EU circular economy regulations — this project developed Digital Battery Passports that ensure full traceability and lifecycle accountability for all components.

Frequently asked

Quick answers

How does this affect the cost of battery disposal and reuse?

Based on available project data, the Decision Support System lowers costs for manufacturers and end-users by identifying batteries suitable for second-life applications.

Is this technology ready for industrial scale?

The project aims for large-scale deployment of automated recycling solutions, though it is currently in the development and implementation phase (2024-2026).

What are the IP and licensing options for the Digital Battery Passport?

Based on available project data, specific licensing terms are not mentioned, but the project focuses on creating compliant digital solutions for the EU market.

Does this help with EU regulatory compliance?

Yes, it integrates Digital Product and Battery Passports to ensure transparency and compliance within regulatory frameworks and the European Green Deal.

What is the timeline for the rollout of these solutions?

The project is active from January 1, 2024, to December 31, 2026.

Consortium

Who built it

The consortium is heavily weighted toward commercial application, with a 56% industry ratio comprising 9 industrial partners and 7 SMEs. This balance, supported by 5 universities and 2 research centers across 6 countries, suggests a strong focus on market viability and industrial scaling rather than pure academic research.

How to reach the team

Contact ERP ITALIA SERVIZI SRL in Italy for partnership opportunities.

Next steps

Talk to the team behind this work.

Contact us to find a partner in the AutoMat consortium for battery recycling pilots.

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