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AUTOASSESS · Project

Autonomous Drone Inspection System for Marine Vessel Tanks and Cargo Holds

transportTestedTRL 5

Imagine sending a tiny, smart robot into a dark, cramped metal box where humans can't breathe or fit. Instead of a person risking their life to find rust, these drones fly in, map the area in 3D, and touch the walls to check for thin spots. It's like having a high-tech flying inspector that does in one day what used to take two weeks.

By the numbers
9B€
Annual industry savings
50
Lives saved per year
2.4MT
CO2 reduction
1
Death per week in enclosed spaces
1cm
3D mapping resolution
The business problem

What needed solving

Manual inspection of ship ballast tanks and cargo holds is dangerous, costing over 1M€ per vessel and resulting in one death per week. The process is slow, requiring 15 days per vessel and often necessitating travel to distant docks.

The solution

What was built

An autonomous drone system consisting of three specialized UAS (EUAS, IUAS, TIUAS) and a Decision Support System for 3D mapping and NDT analysis.

Audience

Who needs this

Commercial shipping companiesShipyard maintenance providersMarine classification societiesVessel insurance underwriters
Business applications

Who can put this to work

Maritime Shipping
enterprise
Target: Commercial Vessel Owner

If you are a vessel owner dealing with dangerous manual tank inspections—this project developed a fleet of autonomous drones that reduces inspection time from 15 days to 1 day. This shift can lower costs from 1MEUR to 200k€ per vessel.

Marine Engineering
mid-size
Target: Ship Maintenance & Repair Yard

If you are a repair yard dealing with the risk of worker fatalities in confined spaces—this project developed AI-based scanning and NDT drones that remove human surveyors from harm's way. This prevents the average of one death per week in enclosed marine structures.

Maritime Insurance
enterprise
Target: Marine Hull & Machinery Insurer

If you are an insurer dealing with unreliable manual corrosion reports—this project developed a digital twin system providing 1 cm resolution 3D mapping and 100um NDT analysis. This ensures more accurate structural integrity data for risk assessment.

Frequently asked

Quick answers

How much can this system save per vessel inspection?

A typical inspection currently costs over 1M€; the UAS-based inspection is estimated to cost 200k€, saving 800k€ per vessel.

Can this be scaled across the global shipping fleet?

Yes, the project targets the >50k large vessels worldwide, with a potential industry-wide saving of over 9B€ per year.

Who owns the IP or how is it licensed?

Based on available project data, specific licensing terms are not provided, but the consortium includes 12 industry partners and 6 universities.

How does this integrate with existing vessel data?

The system includes a User Interface and Decision Support System (UI-DSS) that provides access to all vessel data, including past inspections and historical defect evolution.

What is the timeline for deployment?

The project period runs from 2023-10-01 to 2027-09-30, indicating it is currently in the development and testing phase.

Consortium

Who built it

The consortium is heavily industry-driven with a 67% industry ratio (12 companies, including 5 SMEs), which strongly suggests a focus on commercial viability. With 18 partners across 9 countries, the project leverages a broad network of vessel owners and inspectors to ensure the end-to-end solution meets actual market needs.

How to reach the team

Contact the Technical University of Denmark (DTU) regarding the AUTOASSESS project.

Next steps

Talk to the team behind this work.

Contact us to connect with the AUTOASSESS consortium for early adoption pilots.

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