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AUTO-TWIN · Project

Automated Digital Twins for Zero-Waste Circular Manufacturing and Supply Chains

manufacturingTestedTRL 4

Imagine if your factory could automatically create a digital map of itself just by looking at its own data, without needing expensive consultants to draw it. This system acts like a smart mirror that tracks every product and part as it moves, making it easy to reuse materials. It's like having a GPS for every single piece of scrap metal or plastic to ensure nothing ever hits the landfill.

By the numbers
4.5 trillion
Global growth opportunity of Circular Economy by 2030
The business problem

What needed solving

Companies struggle to adopt circular economy models because creating Digital Twins is too expensive, requires too many specialized skills, and lacks secure data sharing between partners.

The solution

What was built

An automated method for generating digital twins from data, an IDS-based secure data space, and 'Green Gateway' hardware for waste-reduction decision making.

Audience

Who needs this

Circular economy consultantsManufacturing plant managersSupply chain logistics providersIndustrial IoT hardware developers
Business applications

Who can put this to work

Electronics Manufacturing
enterprise
Target: Consumer electronics producer

If you are a producer dealing with high raw material costs and waste — this project developed automated digital twins that track product lifecycles. This allows you to recover valuable components more efficiently to tap into the $4.5 trillion circular economy growth opportunity.

Automotive Parts
mid-size
Target: Auto parts supplier

If you are a supplier dealing with complex value networks and data silos — this project developed an IDS-based common data space. This ensures secure and seamless exchange of manufacturing data between different partners in the supply chain.

Industrial Machinery
SME
Target: Equipment manufacturer

If you are a manufacturer dealing with a lack of skilled staff to manage digital systems — this project developed augmented intelligence algorithms. These tools reduce the knowledge gap for workers making decisions at Green Gateways.

Frequently asked

Quick answers

How much does this system cost to implement?

Based on available project data, specific pricing is not provided, but the project aims to reduce the current implementation costs associated with traditional system-engineering models.

Is this technology ready for industrial scale?

The project is currently in the research and development phase (2022-2025) with 7 industrial partners involved to ensure the results are exploitable in real-world settings.

Who owns the IP and how is it licensed?

Based on available project data, licensing terms are not specified; however, the project uses an International Data Space (IDS) standard for secure data exchange.

How does this integrate with existing factory data?

It uses a process mining approach to automatically discover models from existing data and integrates novel hardware called Green Gateways into the digital thread.

When will the final results be available?

The project period runs until 2025-11-30, at which point the final results and 17 deliverables will be completed.

Consortium

Who built it

The consortium is heavily industry-weighted with a 54% industry ratio, comprising 13 partners across 8 countries. With 7 industrial players and 6 SMEs, the project is strongly geared toward commercial application rather than pure academic research, led by Politecnico di Milano.

How to reach the team

Contact Politecnico di Milano regarding the AUTO-TWIN project

Next steps

Talk to the team behind this work.

Contact us to connect with the AUTO-TWIN consortium for early adoption of automated digital twin tools.

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