SciTransfer
AURORA · Project

Cost-Efficient Carbon Capture Technology for Heavy Industry and Material Recycling

environmentPilotedTRL 8

Imagine a giant chemical sponge that soaks up CO2 from factory smoke before it hits the air. This project makes that sponge much cheaper to use and more efficient at grabbing pollutants. It's like upgrading an old filter to one that catches almost everything while using far less energy.

By the numbers
98%
CO2 capture rate
47%
Reduction in capture costs vs MEA solvent
50%
Increase in cost-efficiency
The business problem

What needed solving

Heavy industries like cement and refining struggle with high costs and energy demands when trying to capture CO2. Current solvent technologies are often too expensive to implement at scale.

The solution

What was built

An optimized carbon capture process using the open-source CESAR1 solvent, including NMPC control software and validated models for Aspen Plus®.

Audience

Who needs this

Cement manufacturersOil refinery operatorsIndustrial material recycling plantsCarbon capture equipment providers
Business applications

Who can put this to work

Cement
enterprise
Target: Cement plant operator

If you are a cement plant operator dealing with high carbon taxes and emissions — this project developed an optimized solvent capture system that increases CO2 capture rates to 98%. This allows you to reach climate neutrality targets more effectively.

Oil & Gas
enterprise
Target: Oil refinery

If you are a refinery dealing with expensive carbon capture operational costs — this project developed a process that reduces capture costs by at least 47% compared to standard MEA solvents. This significantly lowers the financial burden of decarbonization.

Waste Management
mid-size
Target: Material recycling facility

If you are a recycling company dealing with emissions from material processing — this project developed a mobile capture unit and optimized solvent that makes carbon capture viable for the circular economy. It helps you maintain a green profile as your market expands.

Frequently asked

Quick answers

How much can this technology reduce the cost of carbon capture?

The project targets a reduction in capture costs of at least 47% compared to the benchmark MEA solvent process. Overall cost-efficiency is expected to increase by 50%.

Is this technology ready for industrial-scale use?

Yes, the project demonstrates the technology at TRL 7-8. It is being validated at three sites, including the TCM plant for large-scale industrial projects.

What is the IP status or licensing model for the solvent?

The project uses the CESAR1 solvent, which is described as an open and non-proprietary technology, facilitating easier commercial deployment.

How does this integrate with existing plant operations?

The system uses enhanced waste heat integration to reduce external heat demand and includes an advanced model-based process control system to optimize performance and reduce OPEX.

What is the timeline for the project's completion?

The project period runs from January 1, 2023, to June 30, 2026.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 8 industry partners (67% of the total) and 2 SMEs. This strong industrial presence, combined with 3 universities and 1 research center across 6 countries, indicates a high focus on commercial viability and practical deployment rather than theoretical research.

How to reach the team

Contact SINTEF AS in Norway for technical specifications on CESAR1 solvent deployment.

Next steps

Talk to the team behind this work.

Contact us to find a licensed partner for the CESAR1 solvent implementation.

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