SciTransfer
AM4BAT · Project

3D-Printed Solid State Batteries for High-Performance Electric Vehicles

transportTestedTRL 5

Imagine a battery that doesn't use liquid, making it safer and harder to leak. Instead of traditional assembly, these are 3D printed using a special light-curing process, similar to how high-tech resin models are made. By removing the heavy anode part, the battery becomes much smaller and lighter while holding more energy.

By the numbers
400 Wh/kg
Target energy density
1000 Wh/L
Target volumetric energy density
0.52 kg h⁻¹
Cathode production throughput
300 °C
Thermal stability limit
220 cycles
Symmetric cell stability
The business problem

What needed solving

Current Li-ion batteries are limited by energy density, safety risks from liquid electrolytes, and expensive, energy-heavy manufacturing processes.

The solution

What was built

A 3D-printed anode-less all-solid-state battery concept featuring UV-curable hybrid electrolytes and high-capacity cathodes, validated in 3-Ah pouch cells.

Audience

Who needs this

EV Battery Pack ManufacturersAutomotive OEMsAdvanced Ceramic Material Suppliers3D Printing Equipment ManufacturersEnergy Storage System Integrators
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle (EV) Manufacturer

If you are an EV manufacturer dealing with limited driving range and slow charging speeds — this project developed an anode-less solid-state battery that targets an energy density of 400 Wh/kg and 1000 Wh/L. This allows for lighter vehicles with significantly longer range.

Battery Manufacturing
mid-size
Target: Battery Cell Producer

If you are a cell producer dealing with energy-intensive thermal drying costs — this project developed a UV-curable polymer electrolyte. This enables a photocuring process that eliminates thermal drying and allows for scalable 3D printing production.

Specialty Chemicals
any
Target: Advanced Materials Supplier

If you are a materials supplier dealing with the need for cobalt-free, high-voltage components — this project developed LNMO Co-free cathodes and LLZO ceramic fillers. These materials support stable operation in the 3.5–4.9 V window.

Frequently asked

Quick answers

How does this reduce production costs?

The project uses UV-curable electrolytes and photocuring, which eliminates the need for energy-intensive thermal drying processes used in conventional battery making.

Can this be produced at an industrial scale?

Yes, the ACTIM continuous mixing process for cathodes demonstrated a throughput of 0.52 kg h⁻¹, confirming industrial scalability compared to standard routes.

What is the IP or licensing status?

Based on available project data, specific licensing terms are not listed, but the project involves 6 industry partners and 3 SMEs across the value chain.

When will this technology be viable for the market?

The project aims to make Gen 4b batteries a viable technology beyond 2025.

How does it integrate with existing EV platforms?

The technology is being validated via 3-Ah pouch cells to ensure it meets the requirements for electric vehicle applications.

Consortium

Who built it

The consortium is heavily industry-weighted with a 55% industry ratio, comprising 6 industrial partners and 3 SMEs. This strong commercial presence, combined with 2 universities and 3 research centers across 7 countries, indicates a high focus on commercial viability and supply chain integration from material providers to OEMs.

How to reach the team

Contact Acondicionamiento Tarrasense Associacion in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the AM4BAT consortium for licensing and pilot integration.

More in Transport & Mobility
See all Transport & Mobility projects