SciTransfer
AM2PM · Project

AI-Driven 3D Concrete Printing for Sustainable Multi-Storey Building Construction

constructionPrototypeTRL 3

Imagine a giant 3D printer that can build a whole apartment complex using recycled waste instead of traditional cement. It uses a smart digital brain to watch the printing process in real-time and fix mistakes on the fly, like a GPS for construction. This means buildings are designed to use only the exact amount of material needed, cutting down on waste and manual labor.

By the numbers
60%
reduction in material use
80%
reduction in cost
70%
reduction in construction time
50%
reduction in embodied carbon
29 million tons
potential reduction of embodied CO2
11 billion
potential annual savings in Euros
The business problem

What needed solving

The construction industry faces a critical shortage of skilled labor and high carbon emissions, while traditional building methods are too slow and wasteful to meet global housing demands.

The solution

What was built

An AI-driven Digital Twin platform and a Learning-by-Printing methodology for real-time robotic control of 3D concrete printing.

Audience

Who needs this

Commercial Real Estate DevelopersConcrete Material ManufacturersRobotic Construction StartupsGovernment Infrastructure Agencies
Business applications

Who can put this to work

Real Estate Development
enterprise
Target: Residential Property Developer

If you are a developer dealing with rising labor costs and housing shortages — this project developed an AI-driven robotic workflow that can reduce construction time by 70% and material costs by 80%. This allows for faster project turnaround and lower capital expenditure per unit.

Sustainable Materials
mid-size
Target: Cement and Concrete Manufacturer

If you are a manufacturer dealing with high carbon taxes and cement demand rising by 23% by 2050 — this project developed sustainable cementitious materials using recycled granular waste. This enables a 50% reduction in embodied carbon for your product line.

Robotics & Automation
SME
Target: Construction Robotics Firm

If you are a robotics company dealing with the unpredictability of on-site printing — this project developed Learning-by-Printing (LbP) for real-time prediction and correction. This ensures high accuracy and resilience in complex multi-storey construction environments.

Frequently asked

Quick answers

How does this impact construction costs?

The project aims for an 80% reduction in costs through the use of 3D concrete printing and optimized material use.

Can this be used for large-scale industrial buildings?

Yes, the project specifically targets multi-storey construction using a system-of-systems approach and networked robotics to move beyond small-scale prototypes.

What is the IP or licensing status of the AI models?

Based on available project data, the project is in the signed phase (starting Oct 2024), and specific licensing terms for the AI-driven Digital Twin platform are not yet disclosed.

How does this integrate with existing building designs?

It uses a Digital Twin construction information backbone that connects computational design directly to the robotic production system.

What is the timeline for deployment?

The project period runs from 2024-10-01 to 2028-09-30, suggesting that validated results and pilot studies will be available toward the end of this window.

Consortium

Who built it

The consortium is well-balanced for technology transfer, consisting of 7 partners across 6 countries. With a 43% industry ratio (3 industrial partners, including 1 SME), there is a strong bridge between the 4 academic institutions and commercial application, ensuring that the AI and robotic developments are grounded in market needs.

How to reach the team

Contact Technion - Israel Institute of Technology

Next steps

Talk to the team behind this work.

Contact us to track the development of the LbP AI models for your construction fleet.