SciTransfer
ALLEGRO · Project

Low-Cost High-Efficiency Solar Wafer Production via Kerfless Gas-Phase Growth

energyTestedTRL 5

Imagine making a thin slice of silicon for a solar panel without ever having to saw a big block of crystal, which usually wastes a lot of material as dust. Instead, this method grows the wafer layer by layer from a gas, like how frost forms on a window. It removes the most expensive and wasteful steps of the current process to make solar energy cheaper.

By the numbers
14
consortium partners
7
industry partners
6
SMEs
The business problem

What needed solving

Conventional silicon wafer production is energy-intensive, wasteful due to sawing (kerf loss), and heavily reliant on non-European imports, creating supply chain vulnerabilities.

The solution

What was built

A kerfless wafer manufacturing system including epitaxial growth equipment, AI-driven process controls, and advanced inline inspection tools.

Audience

Who needs this

Solar PV manufacturersSilicon wafer producersIndustrial AI control system developersEuropean semiconductor equipment vendors
Business applications

Who can put this to work

Solar Energy Manufacturing
enterprise
Target: PV Cell Manufacturer

If you are a PV cell manufacturer dealing with high raw material costs and import reliance — this project developed a kerfless wafer technology that reduces material waste and carbon footprint. It enables the production of high-quality EpiWafers using a European supply chain.

Industrial Automation
SME
Target: AI-driven Process Control Provider

If you are a process control provider dealing with quality inconsistencies in wafer growth — this project developed AI-driven process control and advanced inline inspection. This allows for the management of gigawatt-scale production lines.

Specialized Machinery
mid-size
Target: Semiconductor Equipment Manufacturer

If you are an equipment manufacturer dealing with the decline of traditional sawing technologies — this project developed new equipment for epitaxial growth from the gas phase. This opens a new market for machinery capable of gigawatt-scale output.

Frequently asked

Quick answers

How does this affect the cost of solar panels?

The project aims to significantly reduce costs by eliminating energy- and material-intensive steps of conventional wafer production. Based on available project data, this is achieved through a kerfless growth process.

Can this technology be scaled for mass production?

Yes, the project is specifically designing equipment and AI-driven controls capable of gigawatt-scale production of high-quality EpiWafers.

Who owns the IP and how is licensing handled?

Based on available project data, specific licensing terms are not provided, but the project involves a consortium of 14 partners including 7 industry players.

Does this help with regulatory compliance or strategic goals?

The project directly supports the Net-Zero Industry Act, REPowerEU, and the European Solar PV Industry Alliance to reinforce strategic autonomy.

What is the timeline for implementation?

The project period runs from 2026-06-01 to 2029-05-31.

Consortium

Who built it

The consortium is highly industry-oriented, with 50% of its 14 partners coming from the industrial sector, including 6 SMEs. This balance suggests a strong focus on commercial viability and technology transfer, supported by 5 research centers and 2 universities across 9 countries.

How to reach the team

Contact INSTITUTT FOR ENERGITEKNIKK STI in Norway

Next steps

Talk to the team behind this work.

Contact us to explore partnership opportunities with the ALLEGRO consortium.