SciTransfer
AgiFlex · Project

AI-Driven Energy and Gas Optimization Software for Low-Carbon Steel Production

manufacturingPilotedTRL 7

Imagine trying to run a giant factory where the power and fuel sources keep changing and flickering, like a lightbulb about to go out. This tool acts like a smart brain for the plant, constantly adjusting the dials to keep everything running smoothly even when green energy is unstable. It creates a digital twin—a perfect virtual copy—to test new ways of cutting pollution before spending money on real equipment.

By the numbers
4,691,795
EU Contribution in EUR
2
Industrial sites for demonstration
7
TRL level reached
The business problem

What needed solving

Steel plants struggle to transition to green hydrogen and renewables because energy availability is unstable and current software cannot optimize these fluctuating gas and energy flows.

The solution

What was built

A multi-agent ICT tool and digital twins that monitor, control, and optimize gas and energy flows across the steel production chain.

Audience

Who needs this

Integrated steel mill operatorsGreen hydrogen infrastructure providersIndustrial energy optimization firmsHeavy industry decarbonization strategists
Business applications

Who can put this to work

Steel Manufacturing
enterprise
Target: Integrated Steelworks

If you are an integrated steelworks dealing with unstable hydrogen supply and fluctuating energy prices — this project developed a multi-agent optimization tool that decreases carbon footprints by managing gas and energy flows. It allows you to test different injection and recycling options before investing in hardware.

Industrial Energy Management
mid-size
Target: Energy Service Provider

If you are an energy provider dealing with the need for demand-side response in heavy industry — this project developed a digital twin system that optimizes energy flows across the production chain. This enables better coordination between renewable energy availability and industrial consumption.

Green Tech Consulting
SME
Target: Industrial Decarbonization Consultant

If you are a consultant dealing with unknown future framework conditions for clients — this project developed a modular ICT tool that assesses economic and safety aspects of gas utilization. It provides a verified method to derive transition strategies for low carbon technologies.

Frequently asked

Quick answers

What is the cost or price of the AgiFlex tool?

Based on available project data, the specific commercial price is not mentioned, although the project received an EU contribution of EUR 4,691,795 for its development.

At what industrial scale is this technology being tested?

The system is demonstrated as a 'digital AgiFlex plant' at two industrial sites, reaching TRL 7.

How is the IP or licensing handled for this software?

Based on available project data, specific licensing terms are not provided, but the project emphasizes the easy and flexible transfer of the modular tool to other plants.

How does this integrate with existing plant hardware?

The tool uses digital twins of existing and new production steps, coupling them into a system that monitors and controls processes, conditions, and resources.

What is the timeline for deployment?

The project period runs from 2023-12-01 to 2028-11-30, indicating the development and verification phase is ongoing.

Consortium

Who built it

The consortium is highly industry-oriented with a 40% industry ratio, comprising 2 industrial partners, 2 universities, and 1 research organization across 4 countries (DE, FI, IT, NL). This balance suggests the project is driven by practical application and industrial validation rather than pure academic research.

How to reach the team

Contact ABO AKADEMI in Finland

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for the AgiFlex digital twin tool.

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