SciTransfer
ADVANCEPEM · Project

High-Pressure Hydrogen Production Technology to Eliminate Costly Gas Compression

energyPilotedTRL 6

Imagine a water-splitting machine that pushes out hydrogen gas already squeezed tight, like a soda bottle under pressure. Usually, hydrogen comes out 'loose' and needs expensive extra machinery to compress it for storage. This tech builds that pressure directly into the process, making it cheaper and faster to get fuel ready for use.

By the numbers
200 bar
Hydrogen production pressure
5 A cm-2
Base load current density
50 kWh/kg H2
Maximum nominal energy consumption
80%
Efficiency vs. HHV
50 kW
Nominal capacity of demonstrated electrolyser
24 kg H2/day
Daily production rate
The business problem

What needed solving

Standard hydrogen production requires expensive, energy-heavy compression stages after electrolysis to reach storage pressures. Additionally, high capital costs due to critical raw materials hinder large-scale adoption.

The solution

What was built

A 50 kW high-pressure PEM electrolyser and reinforced Aquivion® membranes capable of operating at 90-120 °C and 200 bar.

Audience

Who needs this

Hydrogen refueling station developersIndustrial gas companiesGreen ammonia producersPEM electrolyser manufacturers
Business applications

Who can put this to work

Hydrogen Infrastructure
enterprise
Target: Hydrogen refueling station operator

If you are a refueling station operator dealing with high electricity costs for gas compression — this project developed a PEM electrolyser that produces hydrogen at 200 bar. This reduces the need for downstream compression and keeps energy consumption below 50 kWh/kg H2.

Industrial Chemicals
enterprise
Target: Green ammonia or methanol producer

If you are a chemical plant dealing with high capital costs for hydrogen plants — this project developed cheap coated bipolar plates and minimized critical raw materials. This allows for a high production rate with an efficiency of about 80% vs. HHV.

Heavy Transport
mid-size
Target: Fleet hydrogen fueling provider

If you are a fueling provider dealing with the need for rapid, high-volume hydrogen supply — this project developed a 50 kW nominal capacity system. It can produce about 24 kg of H2 per day directly at high pressure in an industrial environment.

Frequently asked

Quick answers

How does this technology reduce the cost of hydrogen production?

It reduces CAPEX by using cheap coated bipolar plates and minimizing critical raw materials, and reduces OPEX by producing hydrogen at 200 bar, which saves energy usually spent on downstream compression.

What is the industrial scale of the demonstrated technology?

The project validates the technology using a high-pressure electrolyser with a 50 kW nominal capacity, producing approximately 24 kg of H2 per day.

Are there licensing or IP details available?

Based on available project data, specific licensing terms are not provided, but the consortium includes membrane, catalyst, and MEA suppliers who hold the underlying material IP.

What are the energy efficiency targets?

The system aims for an efficiency of about 80% vs. HHV, with nominal energy consumption kept under 50 kWh/kg H2.

When will this be available for commercial use?

The project period runs from 2023-02-01 to 2027-01-31, suggesting the technology will reach its final validation phase by early 2027.

Consortium

Who built it

The consortium is heavily industry-driven with a 91% industry ratio, consisting of 10 industrial partners and 1 research entity. With 11 partners across 5 countries (DE, DK, FR, IT, UK), the group covers the entire value chain: membrane/catalyst suppliers, MEA developers, electrolyser manufacturers, and end-users. This structure indicates a strong push toward commercialization rather than pure academic research.

How to reach the team

Contact the National Research Council (CNR) of Italy

Next steps

Talk to the team behind this work.

Contact us to connect with the ADVANCEPEM industrial partners for licensing high-pressure PEM technology.