Imagine a giant factory that usually needs a steady stream of power, like a light switch that can't be turned off. This project builds a smart brain for the factory that lets it slow down or speed up production based on when wind and solar power are cheapest and most available. It's like a smart thermostat for heavy industry, making sure the plant doesn't crash while switching to green energy.
Energy-intensive industries cannot adjust their production speeds to match the fluctuating supply of renewable energy. This forces them to rely on expensive, carbon-heavy fossil fuels to maintain stability.
A Generic Systemic Flexibility Solution (GSFS) consisting of AI digital twins, a Flexibility Intelligence Toolbox, and tracking tools like Digital Flexibility Passports.
If you are a Titanium Dioxide manufacturer dealing with rigid production schedules and high fossil fuel costs — this project developed a Case-Specific Systemic Integrated Solution that allows your plant to adapt its load to volatile renewable energy supply.
If you are a Copper manufacturer dealing with the inability to integrate variable wind or solar power into heavy smelting — this project developed a Flexibility Intelligence Toolbox that orchestrates operations in real time to lower carbon dependency.
If you are an energy-intensive plant operator dealing with unpredictable energy prices and strict decarbonization targets — this project developed Digital Flexibility Passports to track and prove your plant's ability to shift energy loads.
Based on available project data, specific pricing or implementation costs are not provided.
Yes, the project demonstrates its solutions in two large-scale pilots: a Titanium Dioxide manufacturer (KRONOS) and a Copper manufacturer (HALCOR).
Based on available project data, specific IP or licensing terms are not mentioned, though a Replication and Exploitation Funnel is planned to drive uptake.
The system uses a cyber-physical environment that integrates AI-driven digital twins and advanced control to orchestrate operations in real time.
The project runs from 2026-06-01 to 2030-05-31, indicating that full validation will occur by 2030.
The consortium is heavily weighted toward industrial application, with a 44% industry ratio consisting of 7 industrial partners and 2 SMEs. This balance, supported by 6 universities and 1 research center across 6 countries, suggests a strong focus on practical deployment rather than pure theory, specifically targeting the metals and chemicals sectors.
Contact POLYTECHNEIO KRITIS in Greece for technical details on the GSFS.
Contact SciTransfer to identify similar energy-flexibility tools for your specific industrial process.
