FASTEEL (2016-2018) developed new tool steels with unique thermo-mechanical performance; RUSH AI (2019-2022) applies press hardening and hot stamping to lightweight vehicle components.
ROVALMA, S.A
Spanish SME specialising in advanced tool steels and AI-monitored hot-stamping systems for lightweight automotive body components.
Their core work
Rovalma is a Spanish specialty materials company that develops advanced tool steels engineered for extreme thermo-mechanical performance, particularly for hot stamping and press hardening of ultra-high-strength steel parts used in automotive bodies. Their core technical contribution is the metallurgy and design of die tools that can survive the high temperatures, pressures, and wear of modern car manufacturing — where conventional tool steels fail prematurely. In recent work they have paired their materials expertise with digital quality control, big data and AI-driven monitoring of the hot-stamping process. They sit at the intersection of materials science, automotive tooling, and smart manufacturing.
What they specialise in
Both FASTEEL and RUSH AI center on die tooling used to form advanced high-strength steel automotive parts.
RUSH AI (2019-2022) introduces artificial intelligence, big data and monitoring systems for real-time quality control of the hot-stamping line.
RUSH AI keywords include additive manufacturing, suggesting 3D-printed tool inserts or cooling channels as part of the revolutionary hot-stamping system.
RUSH AI explicitly targets 'light weight structural vehicle components' produced via ultra-fast hot stamping.
How they've shifted over time
In their first H2020 project (FASTEEL, 2016-2018) Rovalma operated as a pure materials-science innovator, coordinating the development of new tool steel grades with disruptive thermo-mechanical properties. By RUSH AI (2019-2022) the scope widened significantly: the same hot-stamping/die-tool core is still there, but it is now wrapped in artificial intelligence, big data, monitoring systems and additive manufacturing. The trajectory is clear — they moved from selling better metal to offering a smarter, digitally instrumented hot-stamping production system.
They are evolving from a materials supplier into a digital-manufacturing solution provider for the automotive press-hardening line, which makes them attractive to Industry 4.0, lightweighting and automotive tier-1 collaborations.
How they like to work
Rovalma has shown they can both lead (coordinator of FASTEEL) and contribute as a specialist partner (RUSH AI), which is unusual for a small SME. Their consortia are compact — only 3 unique partners across 2 countries — suggesting they prefer focused, technically tight teams over large sprawling projects. They look like a trusted niche expert that consortium builders pull in specifically for tool-steel and hot-stamping know-how rather than a generic SME filler.
A small, tight network of 3 unique partners spanning 2 countries over two H2020 projects, anchored in Spain with automotive-supply-chain connections. Geographic footprint is modest but technically focused.
What sets them apart
Very few European SMEs combine deep proprietary tool-steel metallurgy with active integration of AI and big-data monitoring into the hot-stamping process — Rovalma does both. For an automotive OEM, tier-1, or researcher working on lightweight body-in-white parts, they offer something a generic steel supplier or a generic AI-for-manufacturing startup cannot: they own the material and understand what the data coming off the press actually means. Their track record as coordinator of an SME-instrument project also signals they can manage EU funding and deliver, not just participate.
Highlights from their portfolio
- FASTEELTheir largest engagement (EUR 1.87M) and a coordinator role on an SME-2 project focused on disruptive new tool steel grades — strong evidence of proprietary materials IP.
- RUSH AIMarks their pivot from pure metallurgy into AI, big data, monitoring and additive manufacturing applied to ultra-fast hot stamping of lightweight vehicle parts.