Coordinated DELASTI (laser manufacturing of titanium HLFC structures), FLOWCAASH (SLM flow control actuators), COMBILASER (laser beam welding/cladding monitoring), and NEMARCO (Laser Metal Deposition for aircraft sealing rings).
LORTEK S COOP
Spanish research cooperative specializing in laser-based manufacturing, additive manufacturing, and inspection technologies for aerospace structural components.
Their core work
LORTEK is a Spanish research cooperative specializing in advanced manufacturing processes for the aerospace industry, with deep expertise in laser-based technologies, additive manufacturing, and non-destructive testing. They develop and validate production methods for aircraft structural components — from titanium forming and nickel superalloy casting to selective laser melting of heat exchangers. Their work bridges the gap between laboratory-scale manufacturing research and industrial-scale production, frequently coordinating projects that move technologies toward aircraft-ready manufacturing readiness.
What they specialise in
Coordinated AlForAMA (Al alloy AM for aircraft parts) and AManECO (AM for eco-designed heat exchangers); participated in AMable and MULTI-FUN (multi-material AM).
Coordinated AUTHENTIC (automated thermographic inspection of aeronautic weldings) and participated in COMBILASER (non-contact monitoring) and CRO-INSPECT (robotic inspection of composite parts).
Participated in DALI (heat exchanger life prediction with multi-physics simulation) and coordinated AManECO (AM-optimized eco-designed heat exchangers).
Coordinated DISTRACTION (numerical modelling against distortion in metallic parts) and MICROFORM (FEM-assisted forming simulation); participated in DALI (multi-scale thermomechanical simulations).
How they've shifted over time
In 2014–2018, LORTEK focused on foundational laser processing and manufacturing cell development — laser beam welding, cladding, non-destructive testing, and hybrid production cells (COMBILASER, HyproCell, DELASTI). From 2019 onward, their work shifted toward lifecycle-aware and digitally-integrated manufacturing: heat exchanger design with LCA considerations, automated inspection systems, cyber-physical production plants (HyperCOG), and cobalt replacement in aircraft components. The trend shows a clear move from process-level manufacturing R&D toward system-level integration combining simulation, sustainability, and digital factory concepts.
LORTEK is moving toward eco-design-driven manufacturing and digital production integration, making them an increasingly relevant partner for projects combining sustainability metrics with advanced aerospace fabrication.
How they like to work
LORTEK leads more often than it follows — 10 of 18 projects as coordinator, which is exceptional for a research centre of this size. They operate across 190 unique partners in 22 countries, indicating a broad and well-connected European network rather than dependence on a few repeat collaborators. Their consistent coordination role, especially in Clean Sky 2 JTI projects, signals that they are trusted to manage technical work packages and deliver on tight aerospace industry timelines.
LORTEK has built a wide European network spanning 190 partners across 22 countries, with particularly strong ties to the Clean Sky 2 aerospace ecosystem. Their Basque Country base connects them to Spain's industrial manufacturing corridor while their coordination track record gives them reach across major EU aerospace hubs.
What sets them apart
LORTEK combines hands-on manufacturing capability (laser processing, additive manufacturing, casting) with simulation and inspection expertise — a rare combination that lets them take a component from design through production to quality verification. Their cooperative structure and high coordinator rate mean they are both technically capable and organizationally mature enough to lead multi-partner projects. For anyone building an aerospace manufacturing consortium, LORTEK brings the credibility of 11 Clean Sky 2 / transport projects and proven ability to manage EU-funded work.
Highlights from their portfolio
- HyperCOGLargest single grant (EUR 1.03M) and a strategic pivot into cyber-physical production systems and AI-driven manufacturing — well outside their traditional laser/materials comfort zone.
- AManECOBridges additive manufacturing with eco-design and lifecycle assessment for heat exchangers, representing LORTEK's shift toward sustainability-aware aerospace manufacturing.
- AUTHENTICOne of their latest coordinated projects, combining automated thermographic inspection with defect detection algorithms — shows their move into intelligent quality assurance for welded aerospace structures.