Central theme across mCBEEs (long-term corrosion durability), H2Free (hydrogen-related corrosion in steel), and VIPCOAT (protective coatings simulation).
ELSYCA NV
Belgian SME providing electrochemical simulation software for corrosion prediction, coating optimization, and AI-assisted materials design.
Their core work
ELSYCA is a Belgian SME specializing in electrochemical simulation and modelling software, applied to corrosion protection, surface treatment, and coating processes. They bring computational expertise to industrial problems — predicting how materials corrode, how protective coatings perform, and how electroplating processes can be optimized. Their work bridges physics-based and data-driven modelling to help manufacturers design more durable metal components, particularly in automotive and transport applications.
What they specialise in
All four projects involve computational modelling of electrochemical processes — from lead-free bearings (BeLEADFREE) to coating optimization (VIPCOAT).
H2Free project specifically investigates hydrogen effusion and embrittlement in ultra-high-strength steels with Zn-Ni plating.
VIPCOAT integrates artificial intelligence with physics-based modelling for active protective coating design and optimization.
VIPCOAT focuses on active protective coatings, while H2Free addresses electrochemical plating processes for automotive steels.
How they've shifted over time
ELSYCA's early H2020 work (2016-2018) focused on traditional materials engineering — lead-free engine bearings and foundational corrosion science. From 2021 onward, their focus shifted sharply toward hydrogen-related degradation, advanced coating simulation, and the integration of AI and digital tools into materials modelling. This evolution reflects a company moving from classical electrochemical simulation toward a digital platform approach combining physics-based and data-driven methods.
ELSYCA is evolving from a pure simulation tool provider toward an AI-augmented digital platform for materials and coatings design, positioning them at the intersection of manufacturing digitalization and green transport.
How they like to work
ELSYCA consistently participates as a specialist partner rather than leading consortia — all four projects see them in a participant role, contributing their simulation expertise to larger teams. With 37 unique partners across 16 countries, they are well-networked and comfortable working in diverse, multi-national consortia. This pattern suggests they are a trusted technical contributor that teams seek out for their specific modelling capabilities.
ELSYCA has built a broad European network of 37 unique partners across 16 countries through just 4 projects, indicating they join large, diverse consortia. Their collaborations span research excellence (MSCA), joint technology initiatives, and innovation actions, connecting them to both academic and industrial partners.
What sets them apart
ELSYCA occupies a niche that few SMEs can claim: production-grade electrochemical simulation software with direct applicability to industrial corrosion and coating challenges. Their ability to combine physics-based modelling with emerging AI methods makes them a valuable partner for any consortium that needs to predict material degradation or optimize surface treatments computationally. For project coordinators, they offer a rare blend of deep domain expertise and software product capability in a flexible SME format.
Highlights from their portfolio
- VIPCOATLargest funding (EUR 615,625) and most ambitious scope — building a virtual open innovation platform combining AI, ontologies, and physics-based modelling for protective coatings.
- H2FreeDirectly addresses hydrogen embrittlement in automotive steels — a critical safety and sustainability challenge for the transport sector's shift to lightweight, high-strength materials.